2005 POLARIS PREDATOR 500 SERVICE MANUAL PDF

Quick Links. Table of Contents. Polaris industries all terrain vehicle owner's manual pages. Polaris industries all-terrain vehicle owner's manual pages.

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Throughout these instructions, important information is brought to your attention by the following symbols:. NOTE provides key information to clarify instructions. Polaris acknowledges the following products mentioned in this manual:. Model Identification. Serial Number Location. Publication Numbers. Replacement Keys. Standard Torque Specifications. Predator Models. Tap Drill Charts. Decimal Equivalent Chart.

Unit of Measure Conversion Table. Glossary of Terms. The machine model number must be used with any correspondence regarding warranty or service. Machine Model Number Identification. Year Designation. Whenever corresponding with Polaris about a particular issue, the machine model number and serial number are important for vehicle identification. The machine serial number is stamped on the lower left side of the frame tube. This information can be found on the clutch housing on the left side of engine.

Model No. Parts Micro Fiche PN. Manual PN. NOTE: When ordering service parts be sure to use the correct parts manual. Replacement keys can be made from the original key. To identify which series the key is, take the first two digits on the original key and refer to the chart to the right for the proper part number. Should both keys become lost, replacement of the ignition switch assembly is necessary.

Key Series. Part Number. The following torque specifications are to be used as a general guideline. There are exceptions in the steering, suspension, and engine sections. Grade 2 Torque in. Grade 5. Grade 8. Torque ft. Fuji DOHC 4 stroke. Engine Model Number. Engine Displacement. Number of Cylinders.

Compression Ratio. Compression Pressure. Engine Idle Speed. Cooling System. Thermostat Opening. Overheat Warning. High Temp Light. Pressurized Dry Sump. Oil Requirements. PS Synthetic. Exhaust System.

Carburetor model. Mikuni BSR 42mm. Main Jet. Pilot jet. Jet Needle. Needle Jet. Pilot Screw. Pilot Air Jet. Float Height. Fuel Delivery. Fuel Pump. Fuel Requirement. Alternator Output. Voltage Regulator. Lghts :. Main Headlights. Ignition System. RPM Limit. Ignition Timing. Circuit Breakers. Electric -- Standard. Instrument Cluster. Transmission Type. Manual 5 speed. Main Sprocket -- Tooth. Rear Sprocket -- Tooth. Axle Runout -- Maximum.

Gear Ratio :. Clutch Type. Wet Multi Plate. Clutch Lever Freeplay. Front Travel. Rear Travel. Ground Clearance. Front -- Spring tension -- Std. Rear -- Fox Dual Clicker -- Std. Turning Radius. Toe Out. Wheel Size -- Front. Wheel Size -- Rear. Maxxis Razr 21x Maxxis Razr 20x Recommended Air Pressure. Brake -- Front. Dual Hydraulic Disc. Brake -- Rear. Single Hydraulic Disc. Below 40 F Below 5 C. Tap Size. Drill Size.

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Predator 500

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Polaris Predator 500 Manuals

Instant download of the factory repair manual for the Polaris Predator Covers complete tear down and rebuild, pictures and part diagrams, torque specs, maintenance, troubleshooting, etc. You name it and its in here. Has clickable chapters and is searchable so you can easily find what youre looking for. If you lose your manual, contact me at ridered-atc-atv. TAGS 03, 04, 05, 06, 07, , , , , , carburettor, speed, crank, axle, plastics, cylinder, line, installation, stroke, primary reduction gear, boots, swingarm, brake, camshaft, fuel pump, psi, flywheel, oversize, fix, viscosity, rotor, shop, stator, strut, crankshaft, boot, main jet, guides, plug, drive shaft, bar, instruction, error codes, spring, hydraulic, change coolant, overhaul, troubleshooting, lubrication, information, switch, fuel, length, operation, tree, light, skis, diy, flush, rod, regulator, jet pump, workshop, downloadable, install, compression ratio, panels, reverse, track, specifications, start, pgm-fi, pilot jet, drive train, width, coolant, muffler, electric, parts, fenders, trees, handle, no spark, troubleshoot, kick, schedule, tork, front, radiator, efi, piston, air, illustration, rotors, performance, triple, over, valves, motor, jug, kicker, rebuild, carb, hull, reference, online, valve clearance, clutch, cam, rear, electronic, side, oversized,. Get It Now.

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